Mica Belt Heaters

We handle up to 50 urgent requests from our customers each month and have a history of meeting customer appointments over 97% of the time. Are you looking for a reliable partner in the industry to deliver the belt heaters you need at prices you love and with a quick response? Metal band heaters are used to heat the contents of a drum or bucket such as a 55-gallon plastic drum heater or a 5-gallon bucket heater. These heaters contain electric heating elements in a metal jacket. Before using such a barrel heater, you need to know what kind of drum or bucket the contents are in and at what temperature you can tolerate the contents.

Starflex MPI belt heaters have minimal expansion and offer tight drum adjustment to ensure optimal heat transfer over the entire operating temperature range. Starflex MPI belt heaters can operate at temperatures up to 600°F. The second most common cause of premature failure is poor contact between the machine running and the heater. Because mica, high wattage, and extruded aluminum strips are conductive heaters, a tight fit is crucial.

Be careful not to remove or detach the BOTTOM nut from the feed screw terminals. Enthalpy is defined as the amount of heat required to change the temperature of the mass unit of the material from one temperature to another. Therefore, the amount of heat required to change the temperature of a material between the specified limits is the product of its mass and the change in enthalpy. By rubbing the granules together against each other and against the cylinder and screw, the extruder generates the cutting heat required for melting.

Watlow’s pre-wound cable nozzle heater has been molded into a compact, hermetically wound coil to deliver 360 degrees of heat. This nozzle heater features a 5-inch-long, heat-free rear section that eliminates defects in the adapter area due to overheating. 3.) Make sure that the heater is placed correctly in the barrel: touch the perimeter of the heater with a rubber hammer. This measure provides a final conformation from the heater to the cylinder.

Ceramic belt heaters can be fully opened for convenient installation. Chromalox manufactures the most comprehensive product suite in the industrial belt heating industry. We specialize Industrial Band Heater Manufacturer in providing customized products specifically tailored to individual customer requirements, as well as providing a large stock of standard belt heaters for immediate delivery.

Since mica bands are conductive heaters, intimate contact with the surface to be heated is important to ensure a long service life. The operating temperatures of the jacket should not exceed 850°F. (Note that this rating applies to the heating cover, not the process). The maximum wattage varies by manufacturer, but the average is 35 W/in2.

A robust housing made of aluminized steel equipped with a thermostat and a resettable high-limit cut switch. If the water-based material below the drum heater is reduced, the high limit switch activates the shutdown of the heater. 5.) After the machine has performed a first warm-up, it is advisable to tighten the tension straps again.

Some of the special options you can consider are the double-wire metal mesh, the two-piece construction, and the expandable one-piece construction. Mixed, ceramic and aluminium belt heaters are available in all standard sizes and finishing versions. Configurations for all equipment in the plastics industry, including injection molding, blow molding, and extrusion. Backer Marathon ceramic belt heaters are a powerful alternative to conventional mica belt heaters.

Charging engine overheating seems to be a recurring problem with all-electric machines, and proper drying will reduce this problem. Depending on the tool, the injection molding machine may not need to operate at full clamping pressure. Operators must mark enough tonnage to avoid unnecessary battery charging. Radiant heating relies on electromagnetic waves to radiate heat onto an object without the need for direct contact. While all electromagnetic waves “heat up”, the infrared band of the spectrum contains the most useful heating energy. Important factors in radiant heating are the distance between the object and the heat source and how well the object absorbs radiant energy.